In cooperation with the PAS-X user community, Werum has further improved its manufacturing execution system (MES) for pharmaceutical and biotechnological production. "We integrated new features and improved the usability, making working with PAS-X even easier and more efficient", says Robert Welter, head of PAS-X product management, Werum IT Solutions. "PAS-X is a functionally complete and scalable MES out of the box, which widely automates actions that previously had to be performed manually."
The newest PAS-X version V3.1.6 provides many new technological features. The extended control of storage conditions and the automation of basic functions improve both production security and efficiency in creating master batch records (MBRs) or executing electronic batch recordings (EBRs). MBR creation is further simplified by the ‘External Parameters’ feature based on generic master batch records (GMBRs).
"Our customers face the challenge of managing a large number of packaging MBRs while also being required to quickly react to changes, e.g. in packaging design. These changes can be quite complex today,” says Welter. "The new feature offers the possibility of making changes in the ERP and directly creating an executable EBR. Thus, the creation of individual product-specific MBRs becomes obsolete. In this way, we enable our customers to considerably reduce the number of packaging MBRs and really accelerate MBR creation."
The new alarm and event handling ensures an even better shop floor integration and thus guarantees continuous processes as well as a smooth information flow between PAS-X and the SCADA, DCS and Historian systems. Via interface, PAS-X directly retrieves the exceptions from Level 2 and allows the seamless assessment of all exceptions. This improvement enables QM personnel to go for a full ‘Review by Exception’ (including Level 2 alarm and events) and allows the accelerated release of batch record reports (BRRs).
The release process can be even further accelerated by the ‘Auto-Closure of BRR’ feature. It automatically closes the BRR if there are no exceptions. As a result, QM personnel no longer have to check batches without any exceptions and critical parameters so that a manual release is not required anymore.
